Advantages
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Precise Solder Application
Accurate dispensing of solder paste in very small quantities through our highly precise dosing systems and technology. -
Automated Handling
Minimization of damage risk during processing and handling of sensitive components such as indexable inserts. -
Efficient Workflows
Reduction of manual work steps and maximization of production efficiency through automated soldering, stacking, and packaging solutions. -
Versatile Inspection Capabilities
Comprehensive testing options, from dimensional accuracy checks to edge and surface inspections. -
Reliable Processes
Continuous process monitoring using state-of-the-art cameras, laser profile sensors, etc., to ensure consistently high quality. -
Flexible Integration
Seamless integration into existing production lines and processes through tailor-made solutions designed precisely to meet your requirements.
Services for the Tooling Industry
We offer a comprehensive portfolio for your company, including the following services:
Project examples
Assembly and Testing System for Indexable Inserts
- Robotic cell for position-oriented placement of hard material segments
- Loading and unloading system for customer-provided trays
- Flexible and position-oriented feeding of hard material segments using vibration and camera systems
- Spot or bead-shaped application of solder paste adapted to the component contour
- Precise dosing of very small quantities
- Inline measurement during the joining process to actively influence positioning
- 100% inspection of finished components
- Positioning using laser profile sensor
- Dosing using camera system
Screwing and Testing System for Drill Heads
- Fully automatic testing and screwing station with cycle times < 30 seconds
- Recipe selection via touch panel
- Camera inspection for component position (X and Y coordinate determination)
- Camera inspection of the front and back sides of the component
- High-resolution camera unit (21 MPx)
- Thread inspection (torque and depth check)
- Automatic screwing process including automatic screw feeding
- Pneumatic NOK (Not OK) sorting
- Electrical OK sorting into trays
Soldering System for Tools
- Automatic dispensing of very small quantities (spot or linear)
- Component feeding via drawer system and customer-supplied baskets
- Position and rotation detection of components using camera and lighting system
- Solder foil is supplied in bulk via vibratory feeder with integrated camera system and separated
- Integrated inline soldering station with pyrometer monitoring
Inspection of Metal Components
The quality of materials and components is crucial for the functionality and durability of tools. Our specialized testing machines enable thorough inspection of metal parts for dimensional accuracy, surface defects, and other quality characteristics. By utilizing state-of-the-art sensor technology and testing methods, we ensure that only components of the highest quality enter the production process.
Special-Purpose Machines for Optimized Material Logistics
Efficient material flow is a key factor for productivity in the tooling industry. With our special-purpose machines such as transfer cells, you can seamlessly organize and optimize the flow of materials between different production areas. By using robotics and intelligent control technology, we enable smooth and efficient transfer of workpieces, resulting in shorter throughput times and increased productivity.
High-Precision Soldering for Perfect Connections
Soldering components is a crucial step in the manufacturing of tools. Our soldering stations offer precise temperature control to ensure consistent and reliable solder joints. With various soldering methods and individually adjustable settings, we meet the specific requirements of different materials and components, ensuring optimal soldering quality.
Versatile Laser Processing Technologies
Laser processing is playing an increasingly important role in modern manufacturing. Our laser stations offer precise and reliable laser processing for a wide range of applications in the tool industry. From marking and labeling to precise material processing, our laser stations enable a variety of manufacturing processes with the highest precision and efficiency.
Questions?
We will be happy to help you with your request.
Simply give us a call, send us an e-mail or fill out the contact form at